Manufacturing
FACTORY UNITS EQUIPMENT GALLERY
EMMC Workshop
Our Factory
Our factory encompasses over 150,000 square meters, which contains nine fabrication bays measuring 16,000 square meters, and ten outdoor fabrication shops with an area of 20,000 square meters, equipped with a full-fledged set up for fabrication of Structures, Pressure Vessels, Process Equipment, Heat Exchangers, Distillation Columns, Tanks, and allied equipment. The fabrication shops are well equipped with electrically operated overhead cranes, welding machines, and heavy rolling machines.
Blast and paint bay and shop is also housed here with an area of 10,000 square meters. as well as our main setup and storage yards and indoor warehouses.
EMMC has provided the possibility to enter into vast arenas of manufacturing with the presence of more than 50 expert workforces, benefiting from 600 skillful and semi- adept workers and the application of modern-world machinery and knowledge, followed by the potential of design and manufacturing for this plant. These facilities have led to production of 1500 MT of heavy metal structures per month.
Factory Units
Our factory includes six units which bear the manufacturing responsibility as below:
- Technical office – Our experienced Production Planning team ensures the customer requirements and project schedule are met.
- Production – The Production unit is responsible for the fabrication activities in the company. Observing the conformity in the products with the detail designs is the Production unit’s responsibility. The Production unit transfers any kind of issue in the design via the technical office to the Design department.
- Quality Assurance and Control – Quality systems registrations are held at all EMMC manufacturing facilities to insure and maintain our ability to deliver consistently high quality products to the various industries served.
- Blasting and Painting – This unit is responsible for blasting and painting activities. Today’s coating systems reliably protect the steel while enhancing the appearance to match the designer’s imagination. The highest standards for appropriate preparation of the layers ensure meeting the highest cleanliness quality of all profiles.
- Loading, Shipment and Delivery – Loading and delivering products based on the safety procedures to the final destination of consumer is the responsibility of this unit.
- Storage – This unit is required to record all the materials, items and standard equipment. The responsibility of well-keeping and having the updated statistics of all the things is the task of this unit.
Equipment
Our factory contains nine fabrication bays and ten outdoor fabrication shops; equipped with a full-fledged set up for fabrication of Structures, Pressure Vessels, Process Equipment, Heat Exchangers, Distillation Columns, Tanks, and allied equipment. The fabrication shops are well equipped with electrically operated overhead cranes, welding machines, and heavy rolling machines.
Here is the list of our equipment and machines:
NO. | EQUIP. & TOOLS | MANUFAC. / MODEL | DESCRIP. | GROUP | QTY |
1 |
Painting Equipment
AIRLESS PAINT SPRAYER |
GRACO
USA |
|
Blasting & Coating
|
12 |
2 |
Sandblasting
Equipment
|
5BAR |
|
Blasting & Coating
|
10 |
3 |
3 Rolls Hydraulic Rolling Machine
|
ITALY
|
2.0 m @ thickness 15 mm
|
Cold Forming
|
2 |
4 |
3 Rolls Hydraulic Rolling Machine |
FACCIN
HAV3176 |
3.0
m @ thickness 95 mm, |
Cold Forming |
1 |
5 |
3 Rolls Mechanic. Rolling Machine
|
WILHELMS BURGER
GERMANY |
3.6 m @ thickness 40 mm, minimum Dia.10MM
|
Cold Forming
|
1 |
6 |
4 Rolls Hydraulic Rolling Machine |
VERRINA
PAT-PED ITALY |
2.5 m @ thickness 25 mm, minimum Dia.20MM |
Cold Forming |
1 |
7 |
4 Rolls Mechanic. Rolling Machine
|
RUSSIA
|
2.5 m @ thickness 6 mm, minimum Dia.1.5MM
|
Cold Forming
|
1 |
8 |
Head Forming Machine |
SCHLEIF
STEIN MV20-5022 |
Flanging Machine – Up to Dia. 5 meters @ Thk.20 mm |
Cold Forming |
1 |
9 |
Hot Rolled Sections Bending Machine
|
HERKULES
GERMANY |
|
Cold Forming
|
1 |
10 |
Hydraulic Brake Press Machine |
PEYMAN
Co. |
300 tons @ 3 meters |
Cold Forming |
1 |
11 | Hydraulic Brake Press Machine |
PEYMAN Co.
IRAN |
500 tons @ 7 meters | Cold Forming | 1 |
12 |
Hydraulic Dishing Press Machine |
SCHLEIFSTE GERMANY |
300 tons @ Dia. 3.8 meters |
Cold Forming | 1 |
13 | Backhoe | Construction | 1 | ||
14 |
Batching Machine |
LIBHER |
Construction | 1 | |
15 | Birix and Diesel Vibrator | Construction | 5 | ||
16 |
Bowling Hammer |
Construction | 5 | ||
17 | Cement Silo | Construction | 2 | ||
18 |
Concrete Mixer |
LIBHER | Construction | 2 | |
19 | Concrete Batching Plant | Construction | 2 | ||
20 |
Concrete Pump |
WHITE MAN |
Construction | 2 | |
21 | Decked Truck Crane | Construction | 4 | ||
22 |
Diesel Generator |
Up to 500 KVA |
Construction | 12 | |
23 | Dump Truck | BENZELKA 911 | Construction | 2 | |
24 |
Earth Fixture Machine |
Construction | 1 | ||
25 | Handy Grinding Machine | Construction | 100 | ||
26 |
Hydraulic Jack |
Up to 500 tons |
Construction | 10 | |
27 | Hydraulic Jacks for Lifting Steel Silos | Up to 1000 tons | Construction | 72 | |
28 |
Loader Machine |
Construction | 5 | ||
29 | Mining Diesel Compressor | CAMPIDOR CO | Construction | 3 | |
30 |
Mobile Concrete Mixer |
MACHINROLE CO. |
750 LIT | Construction | 6 |
31 | Plate Girder Fabrication Machine ( H Section ) | Construction | 1 | ||
32 |
Rebate Building Equipment |
MOBEH |
Construction | 1 | |
33 | Self Aligned Rotator | 40 ~ 150 tons | Construction | 14 | |
34 |
Shovel |
Construction | 1 | ||
35 | Truck Tanker | BENZLKA 911 | Construction | 1 | |
36 |
Band Saw Machine |
MAP
SHARK420SXI
|
Up to Dia. 1.0 meter |
Cutting & Drilling |
3 |
37 | Circular Saw Machine |
SAD ENG
ITALY |
Cutting & Drilling | 3 | |
38 |
CNC Drilling Machine |
AKIAPAK
/ SIEMENS |
3 axials , 1.2 Meter Height ± 0.1 mm |
Cutting & Drilling | 1 |
39 | CNC Flame & Plasma Cutting Machine |
POYA BORESH
IRAN |
Table 12 X 2.5 meters | Cutting & Drilling | 1 |
40 |
CNC Flame & Plasma Cutting Machine |
GERMANY |
Table 6.0 X 2.0 meters |
Cutting & Drilling | 1 |
41 | Eccentric Press Machine | IRAN | Up to 100 tons | Cutting & Drilling | 4 |
42 |
Hydraulic Cutting Machine |
RAIKO |
3m @ 15mm |
Cutting & Drilling | 1 |
43 | Hydraulic Cutting Machine |
DAYANI
IRAN |
3m @ 20mm | Cutting & Drilling | 1 |
44 |
Hydraulic Cutting Machine |
SHARK |
6m @ 18mm |
Cutting & Drilling | 1 |
45 | Hydraulic Cutting Machine |
DAYANI
IRAN |
6m @ 25mm | Cutting & Drilling | 1 |
46 |
Hydraulic Steelworker Machine+ Punching |
SHAHINLAR
HKM175
|
Cutting & Drilling | 3 | |
47 | Mechanic. Cutting Machine | GERMANY | 2m @ 6mm | Cutting & Drilling | 2 |
48 |
Mobile Crane |
3 ~ 360 tons |
Construction | 22 | |
49 | Radial Drilling Machine |
Z3050
CHINA |
Cutting & Drilling | 8 | |
50 |
Vertical Drilling Machine |
TIMA |
Cutting & Drilling | 1 | |
51 | Distomate Surveying Optical Instrument |
LEICA
GERMANY |
Instrument | 1 | |
52 |
Handy Jet Printer |
EBS-650 |
Instrument | 1 | |
53 | Hardness Test Instrument |
KOPA
IRAN |
Instrument | 1 | |
54 |
PMI Instrument ( Mat. Analyzer) |
Olympus |
Instrument | 1 | |
55 | Surveying Optical Instrument |
LEICA
GERMANY |
Instrument | 7 | |
56 |
Ultrasonic Test Instrument |
Sonatest |
Sonatest Masterscan 700M |
Instrument | 1 |
57 | Ultrasonic Thickness Gauge |
Sonatest
England |
Metal & Coating | Instrument | 5 |
58 |
CNC Boring Machine |
D.B.M.100N CNC |
Horizontal , 5 Axials |
Machining |
1 |
59 | CNC Center Lathe |
TUR50
Poland |
1.5 meter | Machining | 1 |
60 |
CNC Horizontal Machining Center |
HP5 |
Machining | 1 | |
61 | CNC Vertical Machining Center |
FYM50
Germany |
Machining | 1 | |
62 |
Edge Beveling Machine |
AFST-09 |
Machining | 1 | |
63 | Internal Grinding Machine | SOJ16 | Machining | 1 | |
64 |
Shaping Machine |
ST700A |
400 & 700 mm |
Machining | 2 |
65 | Single Column Vertical Turret Lathe | KNA 110/1353 | 1.3 meter | Machining | 1 |
66 |
Tools and Cullers Grinding Machine |
NU25HC |
Machining | 1 | |
67 | Universal Cylinderical Grinding Machine | RUP28 | Machining | 1 | |
68 |
Universal Lathe |
POLAND |
2 meters |
Machining | 3 |
69 | Universal Lathe |
CS6266CK
CHINA |
3 meters | Machining | 5 |
70 | Universal Lathe |
CCCP165 |
5 meters |
Machining | 2 |
71 | Universal Lathe |
TPK90
USA |
6 meters | Machining | 1 |
72 |
Vertical Milling Machine ( Universal ) |
FWDD32 |
Machining | 1 | |
73 | Ambulance | BAHMAN | Transportation & Cranes | 1 | |
74 |
Bus |
MERCEDES
BENZ |
Transportation & Cranes |
9 | |
75 |
Car ( Automative & Manual ) |
Transportation & Cranes | 35 | ||
76 |
Fork Lift Truck |
3 ~ 15 tons |
Transportation & Cranes | 24 | |
77 | Gantry Cranes | 2 ~ 6 tons | Transportation & Cranes | 8 | |
78 |
Over Head Crane |
DEMAG |
5 ~ 32 tons |
Transportation & Cranes | 15 |
79 | Truck | VOLVO | Transportation & Cranes | 3 | |
80 |
Air Compressor |
PARS-HAVASAZAN |
8 ~ 24 m3/h |
Utility |
5 |
81 | Electrical Welding Machine | Up to 600 Amp. | Welding | 100 | |
82 |
MIG & MAG Welding Auto Machine |
Gantry Type – 2 Nozzles |
Welding |
1 | |
83 | Mobile Diesel Arc-Welding Machine | LINKER VIELD | Welding | 15 | |
84 |
Portable Welding Machine |
1 Phase , Up to 250 Amp. |
Welding | 1 | |
85 | Semi-Automatic Welding Machine | MAGO/MIG 400 | Welding | 60 | |
86 |
Stud Welding Machine |
Up to M24 |
Welding | 1 | |
87 | Submerged Welding Auto Machine | Boom & Rack Type | Welding | 1 | |
88 |
Submerged Welding Auto Machine |
Gantry Type – 2 Nozzles |
Welding | 1 | |
89 |
Plate Processing Machine Kaltenbach
Plasma Cutting and Drilling and Marking |
Kaltenbach
GERMANY |
6m x 2m | Cutting , Drilling , Marking | 1 |
90 |
Semi Auto Punching Machine |
Geka |
Thk. 20mm , Dia. 20mm |
Drilling |
1 |
91 | Sections Rolling Machine Faccin |
Faccin
ITALY |
Pipe to 6 inch. , Profiles to HEB260mm | Cold Forming | 1 |
92 |
Beveling Machine |
Assfalg |
Cutting |
1 |